The Top 5 Softest T-shirt for Your Perfect Custom Tee

In your search for the perfect tee, you’ll eventually start considering the softest t-shirt options out there. While style and color might catch your eye initially, it's the superior comfort and incredible softness that truly make a t-shirt a beloved staple in your wardrobe.

When it comes to printing top-notch designs on t-shirts, choosing the right blank canvas is crucial. Not all t-shirts are the same – factors like material, construction techniques, and finishing processes play a significant role in how well a shirt will accept and retain printed designs. 

In this blog we’ll dive into the key considerations for selecting the best quality t-shirts for printing vibrant and long-lasting images that customers will love to wear. We’ll also explore a range of shirt types and materials that pair perfectly with different printing methods such as screen printing, direct-to-garment printing, heat transfers, and more.

What Makes a T-Shirt Ideal for Printing?

An ideal t-shirt for printing typically has a smooth, high-quality fabric such as 100% cotton or a cotton-polyester blend, providing a durable and vibrant surface for prints. While style and color might catch your eye initially, it's the superior comfort and incredible softness that truly make a custom t-shirt a beloved staple in your wardrobe.

Fabric Composition

T-shirts made from cotton-polyester blends, or 100% cotton, are commonly used for printing. Cotton provides a soft and absorbent surface for inks, ensuring that designs are vibrant and long-lasting on the fabric.

Fabric Weight

Fabric weight, measured in grams per square meter (GSM), affects the durability and texture of a t-shirt. Higher GSM typically means a thicker fabric, which offers a better surface for printing intricate designs with precision.

Quality of Fabric and Stitching

High-quality t-shirts are often made from combed ringspun cotton, which has a smoother and finer texture. Additionally, features like double-needle stitching at the hem provide greater stability, helping the print to last longer.

Available Sizes and Colors

When selecting t-shirts for printing, it’s important to consider the range of sizes and colors available. A broad selection allows for better customization, catering to individual customer preferences.

Compatibility with Different Printing Techniques

Different printing methods, such as screen printing and direct-to-garment (DTG) printing, require specific fabric types to achieve the best results. It's crucial to choose t-shirts that are compatible with the intended printing technique to ensure reliable and durable prints.

What Is T-Shirt Softness?

Think about your favorite t-shirt. What qualities do you appreciate most? 

Chances are, you’re looking for a shirt that fits well, moves with your body, and feels gentle against your skin—in other words, a soft t-shirt. But have you ever paused to consider what "softness" actually means when it comes to t-shirts?

According to the Textile Institute, fabric softness—or "handle"—is essentially a subjective judgment based on how the fabric feels to the touch. While the perception of softness can vary from person to person, researchers have been working to quantify and describe it more objectively. In their studies, softness is often defined as the opposite of stiffness or rigidity, and this is typically measured through tests that assess the fabric's bending length or thickness.

There are also two main systems for evaluating softness. The first system describes softness as a blend of smoothness, flexibility, and an overall soft sensation, referred to as 'NUMERI.' The second system, known as 'FUKURAMI,' relates softness to a sense of volume, richness, and well-defined texture.

So, when we talk about the softness of a t-shirt, we’re referring to the overall tactile experience it offers—how it feels against your skin, which is largely influenced by the material used.

Why Does Fabric Softness Matter?

The softness of a t-shirt is not just about comfort; it also impacts how the shirt drapes on the body, how breathable it is, and even how it looks. A softer t-shirt often feels more luxurious and higher quality, making it more desirable to wear and ideal for custom printing. This is why people often seek out soft t-shirts, whether for everyday wear, lounging, or as a canvas for custom designs.

Comparing Fabrics for the Softest T-Shirts

Choosing the perfect fabric for making soft t-shirts can be overwhelming, so we’ve created a comparison table to simplify the process and help you decide on the best material.

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What type of shirts are the softest?

When it comes to finding the softest t-shirts, a few fabric options stand out for their exceptional comfort:

100% Cotton

Pure cotton is sourced from the natural cellulose fibers of cotton plants. These fibers are spun into yarn and woven into the fabric that makes up your favorite t-shirt.

Tri-blend

Tri-blend shirts consist of three materials—cotton, polyester, and rayon—blended in a balanced ratio of 50%, 25%, and 25%, respectively.

The choice between these fabrics often comes down to personal preference and the specific design you have in mind. Let’s dive deeper into the unique qualities of each material to help you choose the softest option.

What is 100% Cotton Fabric?

Cotton is often considered the go-to fabric for super soft t-shirts. People love cotton shirts because they feel gentle on the skin, are made from natural fibers, breathe well, and are affordable. But what exactly does it mean when a t-shirt is made from 100% cotton? 

Here are the most common types of cotton you’ll encounter:

1. Regular: Basic cotton, commonly found in everyday clothing.

2. Pre-shrunk: Cotton fabric treated to minimize shrinkage after washing.

3. Combed: Cotton fibers that have been combed to remove impurities and ensure a smoother texture.

4. Ring-spun: Cotton fibers twisted and spun to create a softer, smoother fabric.

5. Organic: Cotton grown without synthetic chemicals like fertilizers or pesticides.

Characteristics of a Cotton T-Shirt

• Naturally Soft: Cotton’s natural fluffiness and softness come from its organic structure, although technology and specialized techniques can enhance its softness even further.
• Light and Breathable: Cotton fibers are hollow, allowing air to flow through them easily, which is why traditional cotton tees are breathable and comfortable.
• Moisture-Absorbing: Cotton naturally absorbs moisture and doesn’t cause the same sweating issues as moisture-wicking synthetic garments.
• Hypoallergenic: Cotton t-shirts are less likely to cause allergic reactions compared to other fabric types.
• Durable: Cotton is strong and resilient, so you can expect your cotton t-shirt to last a long time.

Why Are Some 100% Cotton T-Shirts Softer Than Others?

Not all 100% cotton shirts are created equal, even if they appear similar on the label. Several factors, including the type of cotton, thread count, weave, weight, and manufacturing quality, significantly influence the softness of the final product.

• Type: Different types of cotton, such as Supima, Egyptian, or Pima cotton, have longer fibers that make the fabric softer and more durable.
• Thread Count: A higher thread count means more threads are woven into each square inch of fabric, resulting in a softer, smoother shirt.
• Weave: The weave pattern of the cotton fibers affects the shirt’s texture. For instance, jersey fabrics are typically softer than twill weave fabrics like denim.
• Weight: Lighter-weight garments tend to feel softer and more breathable compared to heavier fabrics.
• Quality: The overall softness and feel of a garment are also impacted by the quality of the manufacturing processes, including spinning, weaving, and finishing.

What is Tri-blend Cotton Fabric?

If you’re seeking the ultimate in cozy t-shirts, it’s worth considering tri-blend shirts, which are relatively new to the t-shirt scene but have quickly become popular. 

Tri-blend fabric is a mix of cotton, polyester, and rayon, creating an incredibly soft material that feels smooth against the skin and works well for dyeing.

Rayon, the least common material in the mix, was originally developed as a silk substitute and offers a silky feel and texture. 

Tri-blend shirts combine the comfort, durability, and breathability of these three materials, making them a top choice for premium t-shirts.

Characteristics of a Tri-blend T-Shirt

• Wrinkle-Resistant: These t-shirts maintain their shape and resist wrinkles.
• Moisture-Absorbing: They combine the moisture-absorbing qualities of rayon with the strength and durability of cotton and polyester.
• Lightweight and Airy: Tri-blend shirts are perfect for those who want a light, breathable feel.
• Naturally Heathered: The fabric has a naturally heathered, vintage appearance, which can vary depending on the printing technique, design, and colors used.
• Semi-Flowy: While not as flowy as silk or viscose, tri-blend shirts offer better drape and movement than cotton or polyester, thanks to the rayon component.
• Comfortable and Stretchy: The combination of rayon and polyester provides a slight stretch and enhances the shirt’s softness.

Top 10 Best Quality T-Shirts for Printing

Here are our top 5 picks for the absolute softest t-shirts:

1. Comfort Colors 1717 Garment-Dyed Heavyweight Ringspun Short Sleeve T-Shirt

The Comfort Colors 1717 is crafted with a rustic tone, making it perfect for achieving a vintage look and enhancing weathered design effects.

• Available Sizes: S, M, L, XL, XXL
• Color Options: Unique garment-dyed colors like chambray, terracotta, crimson, and more
• Fabric Quality: Made from 100% ringspun cotton with a medium weight of 6.1 oz, this shirt is ideal for vintage or distressed digital prints.

2. Bella + Canvas 3001 Unisex Jersey Short Sleeve Tee

The Bella + Canvas 3001 is renowned for its comfort and versatility, making it an ideal choice for printing vibrant designs.

• Available Sizes: XS, S, M, L, XL, XXL
• Color Options: A wide range of shades, including white, black, heather gray, navy, and more
• Fabric Quality: Made from 100% combed and ringspun cotton with a 4.2 oz fabric weight, this t-shirt is well-suited for various printing methods.

3. Hanes Beefy-T Short-Sleeve Adults T-Shirt

The Hanes Beefy-T is a heavyweight classic, offering a robust base ideal for intricate printing techniques.

• Sizes Available: S, M, L, XL, XXL, 3XL, 4XL, 5XL
• Colors: A variety of bold and subdued colors including lime, maroon, ash, and more
• Quality: Made from 100% ringspun cotton with a fabric weight of 6.1 oz, perfect for resilient, long-lasting prints

4. Next Level 3600 Premium Fitted Short Sleeve Crew

The Next Level 3600 t-shirt is designed with a modern, tailored fit, making it a top choice for those who prefer a sleek and stylish canvas for custom designs.

• Sizes Available: XS, S, M, L, XL, XXL
• Colors: A wide range of colors including royal, Kelly green, red, and more
• Quality: Made from 100% combed ringspun cotton with a fabric weight of 4.3 oz, ideal for screen printing and DTG printing

5. Gildan Hammer Adult T-Shirt

The Gildan Hammer t-shirt is celebrated for its durability and substantial weight, making it perfect for high-impact and detailed prints.

• Sizes Available: S, M, L, XL, XXL, and 3XL
• Colors: Available in basic and vibrant shades such as sport gray, sand, dark chocolate, and more
• Quality: Crafted from 100% ringspun cotton with a fabric weight of 6 oz, suitable for bold and intricate designs

6. American Apparel 2001 Fine Jersey Short Sleeve T-Shirt

The American Apparel 2001 is renowned for its finely knitted and soft fabric, allowing for detailed design work.

• Sizes Available: XS, S, M, L, XL, XXL
• Colors: A diverse palette including crème, brown, asphalt, and more
• Quality: Constructed from 100% combed ringspun cotton with a fabric weight of 4.3 oz, suitable for various print design applications

7. Anvil 980 Lightweight Fashion Short-Sleeved T-Shirt

The Anvil 980 T-shirt stands out for its lightweight fabric, making it a popular choice for fashion-forward designs that are both light and durable.

• Sizes Available: XS, S, M, L, XL, XXL, 3XL
• Colors: Available in a range of fashionable colors like heather blue, heather dark green, heather orange, and more
• Quality: Lightly fitted, solid-colored, 100% combed ringspun cotton with a fabric weight of 4.5 oz, perfect for showcasing vintage-style screen-printed images

8. Champion 7900 Authentic Originals Sueded Jersey Tee

The Champion 7900 t-shirt boasts a suede finish, providing enhanced comfort compared to standard fabrics, making it an excellent choice for designs with embossed text or patterns.

• Sizes Available: S, M, L, XL, XXL
• Colors: Rich and deep colors like cardinal, dark green, oxford gray, and more
• Quality: 100% cotton with a fabric weight of 4.7 oz, ideal for vintage and textured prints.

9. District Made DM130 Crewneck T-Shirt

The District Made DM130 t-shirt provides a premium feel and a versatile canvas, suitable for a wide array of design styles.

• Sizes Available: XS, S, M, L, XL, XXL, 3XL, 4XL
• Colors: Modern tones such as jazzy aqua, sparkling fuchsia pink, purple, and many more
• Quality: Made from 100% ringspun combed cotton, with a lightweight fabric weight of 4.3 oz, perfect for versatile styles

10. Fruit of the Loom Heavy Cotton HD T-Shirt Model: A178

The Fruit of the Loom Heavy Cotton HD t-shirt features a classic fit with substantial fabric, making it ideal for a variety of design applications.

• Sizes Available: S, M, L, XL, XXL, 3XL, 4XL, 5XL
• Colors: Available in strong, classic hues such as azure blue, gold, j navy, and more
• Quality: 100% cotton, with a fabric weight of 5 oz, offering cost-effective durability

Recommended Printing Techniques for Different T-shirt Fabrics

1. Cotton T-Shirts

• Screen Printing: This technique is highly effective for cotton t-shirts, providing both durability and vibrancy to the prints. The process involves pressing ink through a mesh screen, ensuring that the ink deeply penetrates and is absorbed by the fabric. This results in prints that are long-lasting and ideal for high-opacity images on medium to heavy cotton fabrics.
• Water-Based Inks: For lighter-weight fabrics or when a softer feel is desired, water-based inks are an excellent choice. This technique creates a breathable texture and is particularly well-suited for achieving a vintage or weathered look on cotton t-shirts.

2. Polyester T-Shirts

• Dye-Sublimation Printing: Dye-sublimation is the go-to method for printing on polyester t-shirts. This process involves infusing dye into the fabric, creating vibrant and permanent designs. Dye-sublimation is also effective on nylon or polyester fabrics without compromising the softness or breathability of the material.

3. Blended T-Shirts (Cotton-Polyester Blend)

• Direct-to-Garment (DTG) Printing: Blended t-shirts made from a mix of cotton and polyester are ideal for DTG printing. DTG printers are designed to handle a variety of textures and fabric compositions, making them perfect for blended t-shirts. This method produces bright, long-lasting prints while preserving the fabric’s inherent qualities.

Way Forward

Finding the perfect t-shirt involves more than just picking a style or color. The fabric's softness, durability, and compatibility with various printing methods are key factors that influence the final product. Whether you're looking for the breathable comfort of cotton, the luxurious feel of Pima or Supima cotton, or the modern versatility of tri-blend fabrics, understanding the unique qualities of each material will help you make an informed choice. Selecting the right fabric not only enhances the wearability of your custom t-shirts but also ensures that your designs stand out and last long.